When you look at any community in villas in UAE, industrial plot or farm, you notice one thing that’s constant – a sturdy and well-built concrete wall that surrounds the entire community. It’s more than just security. A statement boundary wall, not a privacy wall, nor an ownership or style wall.
The better the news is that it’s rather easier to find the right concrete boundary wall manufacturer in the UAE than it is to construct the wall. The UAE is a well developed and established precast industry and there are several manufacturers of world class- class boundary wall systems. In this guide you will learn all the important points, what you can expect from a good manufacturer, who are the best companies and what are the actual products, so that you can make your decision.
Concrete Boundary Walls Are Popular in the UAE
This is mostly attributable to the practicalities. Constructing a brick wall in the summer, in 45C heat and at significant cost of money and man hours isn’t going to be easy.
Precast concrete boundary walls address a number of issues. Panels and columns are produced in a factory process and assembled at site, and can be quickly installed using a crane. Precast would normally take weeks using the traditional construction process, but here it takes days. The quality is the same, the finishes are clean, and the wall itself was not poured on a dusty, sun-exposed site, and is therefore much less likely to crack, move or deteriorate early.
In the Gulf it is the common practice of building precast boundary walls to demarcate plots and to section villa areas, offices, factories and farms. The wall system can be used to include logos, decorative screens and modernistic features of the architecture. Usually just a water wash is needed on the precast surfaces from time to time, and over the course of time, the maintenance is very low.
These factors such as speed, durability, low maintenance and design flexibility are what will make precast the UAE leader in the construction market of boundary walls.
Selecting the Appropriate Concrete Boundary Wall Manufacturer Companies in UAE
Not all manufacturers are the same in quality of their goods or service. Here are things to look out for before signing a contract:
Character of and Grade of Concrete
For BS 8110 standards minimum C35 grade concrete should be used, some manufacturers offer a higher grade if the use requires it. Get actual mix design information from the person prior to making any commitments.
Reinforcement Standards
With time, precast boundary wall panels are susceptible to cracking due to soil pressure, non-proportionate steel reinforcement and thermal expansion and wind load. The panels are strengthened by using quality manufacturers to ensure they can withstand site-specific conditions, especially the type of soil and the height of the wall.
Design Flexibility
A quality manufacturer will offer more than just a grey panel. Consider different surface finishes (smooth, exposed aggregate, decorative), footing types for different site conditions, varying heights, and places to include logos and ornamental columns. Aesthetics play as important a part as structural performance in the walls and roofs of villas and palaces in the UAE.
Engineering Support
A quality manufacturer will supply engineering drawings, structural calculations and erection plans as part of a supply package. This will not only keep both parties safe, but it will also help to make sure that the end result of the wall will be in compliance with the municipality’s standards.
Installation Capability
Is it the manufacturer’s responsibility to take care of the erection? When supply and installation are done by one company, it’s easier to get accountability when it doesn’t go as planned, as with one company to blame.
Track Record
Many things can be learned from kilometres of fenced areas which have been completed in different soil and site conditions. Request references and portfolios of projects.
Top Concrete Boundary Wall Manufacturers Companies in UAE, Dubai, Abu Dhabi and Sharjah
1. KKK Precast Concrete Industry LLC
KKK Precast concrete Industry LLC is one of the most complete boundary wall solutions available and the largest subsidiary of the National Holding’s KKK Precast concrete Industry LLC
It is used for the construction of boundary walls for residential, commercial, agricultural and industrial property sites throughout the UAE, using precast columns on isolated footings and precast panels on strip footings as the solution for strength and durability.
Customisation and scalability is what is truly unique about KKK Precast concrete Industry LLC. The automatic pallet circulation system can provide a large amount of precise dimensions; the design team set up in-house can design according to the customer’s requirements, which is very suitable for upscale villa communities and palace compounds, and the boundary wall can also be used as a design mark. With over 200,000 square metres of facility space in Umm Al Quwain and over 4 years of experience in construction in the UAE and the region, KKK Precast concrete Industry LLC has the capabilities to deliver, allowing them to move with confidence into the future.
2. Solid Rock Concrete Works
Solid Rock Concrete Works are known for their engineering solutions that are innovative and cost effective; ranging from boundary walls in Palaces, Villas, Residential complexes, Private and Public Gardens and farms in UAE. It is renowned for its boundary wall systems that give architects complete design freedom – from traditional to modern, from simply basic to simply complex, and with project experience of many kilometres in a range of soil conditions.
This is because soil variation is important. The UAE has a variety of ground ranging from compact gravel in built up urban areas to soft and expansive soil in agricultural and desert areas. The more different types of soil used by a manufacturer, the more consistent design and implementation will be.
3. Naran Precast Concrete Co. LLC (NPCC)
Naran Precast Concrete is one of the leading precast boundary wall suppliers in the UAE and produces a variety of precast boundary walls which are both high quality and affordable for formal properties, villas and government buildings. Systems for precast boundary walls developed by it satisfy the current engineering standards from simple to complex structures.
Safety, cost efficiency and durability make NPCC’s custom concrete walls a perfect choice for formal, residential, or larger commercial properties, built to withstand the UAE climate and be easily installed.
NPCC is based in Ajman and has established its reputation for personalised service in the field of mid-size projects all across the emirates. It’s a good option if minimum order quantities is a problem for larger manufacturers, or for developers or property owners.
4. LEGO Precast
LEGO Precast has carved out a niche in Dubai’s precasting industry with its precast boundary walls. It is produced to BS 8110 standards, made in standard lengths of 6 metres, made from C35 concrete (35 N/mm²) and foundations are 900mm below ground level to utilise nature’s resistance to overturning forces for stability in many site conditions. When the ground levels differ not too much, the system is also a retaining wall.
LEGO Precast can also provide eccentric and concentric footings, walls that need to sit flat along property boundaries to maximise the available useable area and customisation such as columns, logos and decorative elements. It has already installed hundreds of kilometres of precast boundary walls all over Dubai that are meant to last the test of time.
Its exposed aggregate (hand-scraped) surface finish of the exterior is a great feature, giving texture to villa and community boundaries in Dubai.
5. Zamac Precast UAE
Zamac Precast also supplies a range of precast concrete fencing and boundary wall products including the production of customised products in projects that fall outside the standard ranges of products that Zamac Precast can supply.
Flexibility is a key strength of Zamac’s, as is their customer-focus. The company may find itself in a position to provide homeowners, contractors or specifiers in the UAE with a valuable partner when it comes to projects that demand high performance fence and boundary wall systems that must be tailored to the location and site and have a number of specific requirements including those with non-standard wall heights, irregular plot shape and architectural finishes.
6. Saad Precast LLC
Saad Precast has been working in Umm Al Quwain since 2008 to manufacture boundary walls in the UAE and Oman with over 15 years of experience. It produces Boundary Wall Panels, custom elements, columns for Residential, commercial and Agriculture purposes.
The competitive cost and manufacturing quality is a good value to consider for projects where cost is a criteria, particularly in the northern emirates when considering the price of Saad Precast. Typically it’s the solution for large plot developments where 1000s of metres of perimeter wall is required, there is no loss of structural integrity and quality is achieved at an affordable price.
The Steps Involved in the Installation of Precast Concrete Boundary Walls Companies in UAE
It’s good to know how it’s installed, and understanding what you can ask a manufacturer to help with your project planning.
It starts with a site survey. Manufacturers engineering team evaluates plot sizes, level changes, soil texture and ground levels to determine the need for retaining-wall function. This survey will be directly inputted into engineering drawings and structural calculations.
Next, foundation work is done, and can be in the form of strip footings (for panel systems) or isolated footings (for column systems), both of which are cast on-site and cured. The only thing that can’t be rushed is the curing of the concrete footings to which wall panels can be attached.
Delivering the panel is the next step. The precast elements are safely loaded on a flatbed truck, lifted using a crane and carefully positioned between precast columns, avoiding possible damage that may occur during transport.
The end result is a completed boundary wall in a fraction of the time it would take to achieve the same using traditional masonry building methods (days as opposed to weeks) from bare land to boundary wall. The boundary wall can be quickly installed by professional installation team if a foundation curing professional team has already carried out the curing process (only a few days for a normal residential villa plot). The complete series would be: approved and supplier confirmed, earth work to required level, and then the installation of panels.
Concrete Boundary Wall Design Options in the UAE
The UAE’s precast boundary wall market is one of its strengths, due to the variety of designs available. The days of grey panels are over!
The range of finishes can now be from smooth concrete to exposed aggregate, sand blasting and stone effect finishes. Grey is not all that is possible either, some manufacturers will even allow you to select a custom colour, paint a surface, or even render a finished wall. Standard residential ranges (2–3 metres) are available in taller constructs for industrial, palace and/or high security applications. Most of the popular companies also sell decorative items including logos, ornamental elements, carved panels and texture surface panels. For projects which are heavily concerned with energy efficiency, insulated sandwich-panel boundary walls are also available, consisting of an exterior concrete wall and an interior thermal insulation.
The mouldability of concrete allows for a degree of openness in terms of size, shape, colour and texture—acid-etched, smooth, ground, sand-blasted, polished and exposed-aggregate are all options and can even be formulated to look like natural stone to suit a project with more architectural detail.
Before Ordering, Take the Following Questions into Account
You can avoid the actual headache when choosing a UAE concrete boundary wall manufacturer by asking some simple questions in the initial stages.
- Inquire if they provide installation or just the supply.
- Verify their actual concrete grade and if mix design records are kept.
- Obtain Engineering Drawing from an analogous project past.
- Ask for realistic order to delivery time frames – during busy times in UAE construction, there may be a manufacturer’s backlog.
- Inquire about the services they provide after installing the home and if there is any guarantee or warranty for structural, as well.
- Request 2 references that are finished and of the similar volume and kind as your project.
If you’re looking for a reputable manufacturer, they will likely have answers to all of the above. If one of them is not clear, then stop there and don’t follow up on the rest.
Final Thoughts on Leading Precast Companies in UAE
Some of the best experienced concrete boundary wall manufacturers in the UAE are here. Solid Rock Concrete Works, Exeed Precast, NPCC, LEGO Precast, Zamac Precast and Saad Precast all excel in a variety of areas, with years of experience bringing their expertise to designing and installing boundary walls on every type of property the UAE has to offer.
The key is to find out how much the manufacturer can deliver in terms of your project’s size, site requirements, soil type, design requirements, and timeline. That research, the right questions, and you will have a boundary wall, which will do what a good one should do–stand solid years, look sharp years, and will not need attention for years.